QUOTE(utd12 @ Jul 31 2006, 12:36 AM)

Richard, how much do the numbers change due to volume? I mean, Nike has roughly 35% of the boot market, correct? Adidas has around the same. Between the two of them that's 70% of the market cornered. Suppliers realize this and undoubtably cut them a deal on prices---cheaper leathers and synthetics, cheaper shipping rates, cheaper boxes, cheaper everything. Hummel and all the rest account for 30% of the market added as a whole---you and your direct competitors (Puma, Joma, Lotto et al) must pay more for materials as you're not buying in the same volume as the big boys, correct? That would change the cost FOB or declared value of your products compared to Nike and adidas, right?
Buying in bulk always lowers the prices---even eurosport cuts the prices for teams! Does this change this discussion? Hummel is making less units than Nike, spending what I'd reason to be more on the actual cost of the boot (no advertising yet) or am I mistaken. I must say that discussion has been rather enlightenning.
As for your statement that a mold costs $15,000 to make, I knew they were pricey and thought it was more than that. I've read (in evo) that to tool up to make a new tail-light it can cost an automaker close to $300,000 to go through the whole process which is why many small volume companies "borrow" parts from other cars---Lotus has always had parts from Peugeot and Ford to save money. On that note, do footwear companies ever "borrow" design elements or use a competitor's boot to start the design process?
good discussion indeed!
for sure you are correct that volume will affect prices. of course nike or adi would pay a little bit less than hummel if we made the same boot as they have much larger volumes. the difference i would expect though would not be that much. of course i dont know nike's exact buying prices, but i would be surprised if it would more than 5-10% lower.
volume can also affect quality too. if you are making 10000000's of boots, more is automated, and mistakes can slip through the cracks. back to my example of the more labor intensive handbuilt cars. while hummel boots and nikde boots generally use the same manufacturing processes, lower volumes can sometimes produce better quality, as they can be made more slowly, with more handwork, inspection, etc. if we make 1000 boots, we can have a QC inspector check every pair. you cant do that if you are making millions, and need to settle on check maybe 10% of the production.
as ive mentioned before with the big boys, theres also the added marketing $ subsidy that may be added to a profit margin to cover big investments like sponsorship, ads, etc. all the cost just go to the overhead and need to be paid for somehow.
regarding the mold. to be clear, the $15,000 number is PER size. so opening a 10 mold range ie. size us 5-15 would be 10x15000. i would certainly believe car parts may cost more. usually lots bigger, maube more complex, etc.
most dcent sport companies dont "borrow" parts, but rather make better use of the investments they already have made. like less different molds, or using them for a few seasons for example.
for cheaper boots, and some iffy brands though, you will see use of open "public" molds that are usually copies of real branded boots where you can just add your own logo. check the kelme copying nike thread here on sp, and you'll see what i mean with the nike legend lookalike outsole.
cheers,
R